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Scalability and Complexity Starting with a good circuit board is the key to a successful system.

Circuit Card Assembly

Board builds or circuit card assemblies (CCA) are a core, in-house capability at Battelle. Almost everything we manufacture, whether an electromechanical system or pure electronic device, has a circuit card or printed circuit board assembly (PCBA).


Our circuit card assembly capabilities can be applied to any system or product. We can manufacture circuit cards of with components of almost any size, and our streamlined process can be applied to highly complex tasks across a variety of products.

Make your complex manufacturing simple.
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We run two side-by-side surface mount (SMT) circuit card assembly lines on our ANSI ESD S20.20 certified production floor, along with full capability in-hand placement, testing and conformal coating. Our Universal Fuzion machine can pick and place circuit cards at a rate of 40,000 parts per hour.

Our capabilities include:
  • Leaded and lead-free (reduction of hazardous substances, RoHS) circuit card assemblies. 
  • Silver dollar to tabloid sheet size, from few- to high-component count, on traditional PCB substrates to rigid-flex and alternate materials.
surface mount assembly lines


All our CCA manufacturing is performed entirely under our quality management system. We are experienced in manufacturing with obsolescence challenges and in procuring difficult-to-find parts. If a last-time or lifetime buy (LTB) is your only option, we can manage your inventory in our more than 99 percent accurate warehouse/cage.

wide shot of manufacturing facility